about Skoda, a lot of people know that it is a proven brand for a century. In the Chinese market, after years of market adjustment and transformation and accumulation of product systems, plus the supplement and perfect the SUV camp and other products, SAIC Skoda is a more solid products to face the “fight stock” market.
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Ultimate SAIC Skoda SUV Cody Senanayake, its quality can be described as a benchmark. In the SUV market, its birth, the real interpretation of a “Made in Germany” solid and “simple” high quality. Although God Sunny total car production line, but has its own unique design language. After years after forging, the moment of quality performance and how? All this awaits as steam from the media and his party went to the Federation of SAIC Volkswagen factory opened in Changsha.
September 3, like steam from media Federation 14 members, led by technical experts of the four craft workshop, quality engineers, and close SAIC contact with elapse before Cody Senanayake Skoda factory stamping, body, paint and final assembly processes and stringent quality assurance aspects of each witness Cody Senanayake before the birth, reliable and practical “intrinsic quality” .
[123 ] Although due to the impact of the economic environment, SAIC’s performance in recent years, Skoda has ups and downs, but in the wave of smart and young, SAIC Volkswagen has always been the pursuit of high-quality place to first place, the aim is leading by intelligent digital factory and workshop, “quality” create more high-quality products. In Changsha factory, we learned that, in addition toSkoda Cody Senanayake family of two models, sales crown Sunny, the new Touran L also here collinear production.
In fact, if not personally see it, do not really know SAIC Volkswagen will invest so much before the birth of each model. Here, Cody Kerouac new design, more intelligent technology configurations, stronger power system, come from this excellence, the letter of the modern factory.
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stamping workshop: efficient and intelligent
times, rejuvenation forward. Cody Senanayake sharp lines, dynamic patterns, distinctive design language heritage for centuries, and this is full of high-end, precision, automation, intelligent factories are inextricably linked.
[123 ] punching, i.e. the plane of the metal material by the physical action of the apparatus and the mold, the entire process into individual parts required for the production of an automobile. The selection of quality and efficiency of the press is the cornerstone of high quality. It is understood that the steel Cody Kerouac used are from Wu Bao Steel, Posco and ThyssenKrupp and other steel suppliers,Double-sided galvanized sheet, and therefore has excellent corrosion resistance.
According to head of press shop presentation, SAIC Volkswagen press shop and the renowned German factories, as not only large-scale application of heavy-duty AGV car, completely replaced the artificial also highlights the efficient, accurate and flexible production line advantage, it dramatically improves the security of each of the car and intelligent. There are not the same as with other plants, using the press shop “Made in Germany” Schuler six line high-speed stamping process 8,100 tons, the sheet material stamped into finished parts. The press line a total of six press step, the total tonnage of 8100 tons, the maximum stroke rate capacity of 15 times / min.
[123 ] is well known, a molded part tends qualified body, to go through a drawing, flanging, trimming, shaping press process performed by a multi-channel web. The more steps, demonstrate the production of complex equipment, the stronger the formability. The sixth step of the press Changsha plant is currently the largest press process. Cody Kerouac’s famous three-dimensional force waistline is derived from this, it extends from the front to the rear, angular.
In such a stamping plant, due to the faster, more integration, more flexibility, fully meet the “green, intelligence, integration”, etc. features, systematic, comprehensive and efficient stamping ensures Cody Pontiac parts and Sunny have the same high quality.
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body shop: security of this
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[ 123] Xiao Bian visited a lot of factories at home and abroad, for a modern car factory is efficient, flexible, high strength is the development trend. And really not the same impression for Changsha plant. The plant is currently compatible with a variety of models collinear production, not only to ensure the overall strength and rigidity of the body, but also improve the aesthetics and safety of the vehicle or parts of appearance. This factory production levels in the country and also one of the world’s.
[123 ] of course, the higher the degree of automation in the body shop, the more robots on the shop floor. SAIC Volkswagen Changsha has 951 robots in the Body Shop factory, the full realization of the high degree of automation. Just the number and size of the robot has made other factories can offer.
Changsha plant body line general into slabs, framing, side panels, door, assembly adjustment lines, using Volkswagen standard jellyfish Production layout . Under strict production layout, the quality of the car is ensured well.
[123 the world’s leading workshop] It is understood that, from the degree of automation in this area cover two four Kerouac Cody family, using the German Thyssen folding technique and the use of E-SWIRL electric screw glue, effectively reducing the paint PVC bubbles plant.
In addition, laser welding is one of the most advanced body welding process. Compared to traditional spot welding, laser weldingThen the steel sheet can achieve a combination of two atomic level, greatly enhance body strength Cody Senanayake family.
[123 ] to further ensure that a consistent part size, manufacturing Cody Senanayake family uses advanced laser Inline online measurement techniques, using German Zeiss measurement system using non-contact laser measuring technology BIW important dimensions hundred percent monitoring, timely detection of defects of each size. This will eliminate the risk of the production process nonconformity auto parts.
[123 ]seeing is believing. This is a high precision, sharp, new body workshop, not too much to say, is currently among the highest rates of new generation of intelligent automated body shop, which at an average speed of a car production per minute to produce more high-quality cars, and for the safe use of Cody Pontiac factory in your hands.
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paint shop: creating durable car
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as implementing globally consistent quality standards Volkswagen factory in Changsha, in the paint shop also showed efficient and environmentally friendly. When a Pontiac Cody completed all welded parts in the paint shop will enter the body sealing surface coating, fineOrnaments and other important aspects.
vehicle durability has been an important feature of German cars. Thanks in large part to the high standards of coating technology. Senanayake Cody family of E-shuttle transport applications, cavity wax injection, PVC and many leading chassis armor technology, to ensure that vehicles with excellent corrosion resistance.
[123 ] fully automatic spray paint shop, while using the new electrostatic mist trapping device, energy conservation; spraying process include paints and varnishes. Containing the pre-spray paint, paint lumen, an outer paint, spray gun and other processes, provides both color variety of personalized vehicle body, the body also increases the UV resistance. Cody Senanayake family offers a choice of up to seven body colors, and fully meet the needs of different clients.
[123 ] It is worth mentioning that, using spraying lumen 16 to open the door and lid opening robot painting robot 12, the door 100 automatically percentage, – spray – the whole process of closing, and a flexible color change of the process, not only to reduce energy consumption and save energy, achieve more efficient energy saving.
assembly plant: flexibility and quality control
we learned, SUV in the range of 200,000 yuan , Cody Senanayake has been the main direction of SAIC Skoda is “strength.” Because God Tiguan car from L common in MQB platform, Cody Pontiac factory destined to have a richer configuration, the overall preference for more “German” sense of driving.
In a unique behind these “advantages” and must have a stringent quality control in place to ensure that the assembly shop.
in the assembly shop, we see Shanghai Volkswagen production plant scientific and rational. The lifting-assembly process the modular chassis and mounting the vehicle body mounting can be stable and consistent. Thousands of parts assembled all done by the robot operation. According to the head assembly plant introduction, Cody Senanayake family dashboard mounted windshield glass coating so almost completed by the robot, make sure the assembly is controlled within 2mm of the deviation.
[123 ] in an area of about 34,000 square meters entire assembly plant, thousands of parts required loading, sorting first in the region, then by car AGV logistics, accurate and orderly transportation to the designated station.
In addition, due to the adjustment and optimization of the production process, greatly improve the efficiency of production, so look more intelligent. Produced by the eight main assembly area and four pre-lines. 12 Line Planning reasonable, compact layout, to meet the multi-model mixed production lines, production degree of flexibility among the highest in the country.
follows the car battery, the venue for King, head of the reach. Engagement means in the vehicle body and chassis area, high-precision electric gun body chassis and tighten securely connected. From “made in Germany” precision electric gun bolt tightening process greatly improves the accuracy.
[123 ] factory in Changsha, R & D direction Cody Kerouac is integrated into more technology and a sense of new direction “SUV”. Say this is becauseThis plant not only has intelligent technology “made in Germany” product line, coupled with safe, durable German-made is good, and therefore up to dozens of active and passive safety for every one Cody Pontiac owners who escort.
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warranty center: detecting only a high quality demanding
It is because of the stringent process and quality lean Changsha plant, creating Sunny and other such best-selling domestic German-made. And “God car” came from the most demanding detect the center of Changsha factory before the factory warranty.
Cody Senanayake family assembled after the assembly line, even after road test abnormal sound detection, tightness testing rain, smoke testing, severe the offline testing.
[123 ] in the abnormal sound test site, the vehicle traffic need nine different road Belgium, swing path, the projection covers kiln Road, for detecting whether the vehicle will produce abnormal noise.
[123 ] It is worth mentioning that the rain test, the maximum pressure to 8 atmospheres, to simulate multiple heavy rainfall environment to ensure waterproof performance of the vehicle “watertight.”
Further, the vehicle odor Also challenging test. Wherein a part of the infrared light to the interior paint is heated over 3 hours to 60-65 deg.] C, and held for 2 hours. After that, in addition to distributing all kinds of volatiles, such as formaldehyde, ammonia, etc. are standard, as well as professional “Golden Nose” team to evaluate the interior smell, odor ensure compliance with people’s sense of smell preferences.
[123 ] like this, Changsha factory in perfect blessing of the four workshop process, making sure that the design quality standard in every new car, and then after a line under various stringent testing, until finally in the hands of consumers.
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duo miles Jun language:
century-old brand, the mission will be reached. Focus on solid product strength, so that “slow” SAIC Skoda getting better. Of which Senanayake Cody family is shouldering arduous tasks and long road. As a solid German mid-sized SUV, whether it is hanging, road feel, steering, power, or the appearance can make people safe control, with ease. Cody Senanayake is not so much the strength of a rare mid-level SUV, as it is “low key”, with a new design language of pragmatism-oriented person. Because Cody Kerouac was born in Changsha, SAIC Volkswagen factory so lean manufacturing superior plants, coupled with superb, leading the four processes, to protect the advanced production equipment and strict repairer Ashkenazi culture, Cody Kerouac high quality will impress more Chinese consumers.
